Depth of Cut in Slab Milling using Tool Engagement Angle Solution

STEP 0: Pre-Calculation Summary
Formula Used
Depth of Cut in Milling = (1-cos(Tool Engagement Angle in Milling))*Diameter of a Cutting Tool/2
dcut = (1-cos(θ))*Dcut/2
This formula uses 1 Functions, 3 Variables
Functions Used
cos - Cosine of an angle is the ratio of the side adjacent to the angle to the hypotenuse of the triangle., cos(Angle)
Variables Used
Depth of Cut in Milling - (Measured in Meter) - Depth of Cut in Milling is the tertiary cutting motion that provides a necessary depth of material that is required to remove by machining. It is usually given in the third perpendicular direction.
Tool Engagement Angle in Milling - (Measured in Radian) - Tool Engagement Angle in Milling is the angle made by the portion of the tool that engages with the workpiece during machining process.
Diameter of a Cutting Tool - (Measured in Meter) - Diameter of a Cutting Tool in Milling is the outer diameter of the cutting part of the tool.
STEP 1: Convert Input(s) to Base Unit
Tool Engagement Angle in Milling: 35 Degree --> 0.610865238197901 Radian (Check conversion ​here)
Diameter of a Cutting Tool: 54.67 Millimeter --> 0.05467 Meter (Check conversion ​here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
dcut = (1-cos(θ))*Dcut/2 --> (1-cos(0.610865238197901))*0.05467/2
Evaluating ... ...
dcut = 0.00494347886935862
STEP 3: Convert Result to Output's Unit
0.00494347886935862 Meter -->4.94347886935862 Millimeter (Check conversion ​here)
FINAL ANSWER
4.94347886935862 4.943479 Millimeter <-- Depth of Cut in Milling
(Calculation completed in 00.020 seconds)

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Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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10+ Slab and Slide Milling Calculators

Maximum Chip Thickness obtained in Slab Milling using Depth of Cut
​ Go Max Chip Thickness in Slab Milling = 2*Feed Speed in Milling*sqrt(Depth of Cut in Milling/Diameter of a Cutting Tool)/(Number of Teeth on Cutting Tool*Rotational Frequency in Milling)
Maximum Chip Thickness obtained in Slab Milling using Tool Engagement Angle
​ Go Max Chip Thickness in Slab Milling = Feed Speed in Milling*sin(Tool Engagement Angle in Milling)/(Number of Teeth on Cutting Tool*Rotational Frequency in Milling)
Minimum Length of Approach required in Slab Milling
​ Go Length of Approach in Slab Milling = sqrt(Depth of Cut in Milling*(Diameter of a Cutting Tool-Depth of Cut in Milling))
Proportion of Cutting Edge Engagement for Slab and Side Milling
​ Go Time Proportion of Cutting Edge Engagement = 0.25+(asin((2*Work Engagement/Diameter of a Cutting Tool)-1)/(2*pi))
Diameter of Tool given Proportion of Edge Engagement for Slab and Side Milling
​ Go Diameter of a Cutting Tool = 2*Work Engagement/(sin((Time Proportion of Cutting Edge Engagement-0.25)*2*pi)+1)
Work Engagement given Proportion of Edge Engagement for Slab and Side Milling
​ Go Work Engagement = (sin((Time Proportion of Cutting Edge Engagement-0.25)*2*pi)+1)*Diameter of a Cutting Tool/2
Tool Engagement Angle in Slab Milling using Depth of Cut
​ Go Tool Engagement Angle in Milling = acos(1-(2*Depth of Cut in Milling/Diameter of a Cutting Tool))
Depth of Cut in Slab Milling using Tool Engagement Angle
​ Go Depth of Cut in Milling = (1-cos(Tool Engagement Angle in Milling))*Diameter of a Cutting Tool/2
Feed Speed of Workpiece in Slab Milling
​ Go Feed Speed in Milling = Feed Rate in Milling*Reciprocating Strokes Frequency
Feed in Slab Milling given Feed Speed
​ Go Feed Rate in Milling = Feed Speed in Milling/Reciprocating Strokes Frequency

Depth of Cut in Slab Milling using Tool Engagement Angle Formula

Depth of Cut in Milling = (1-cos(Tool Engagement Angle in Milling))*Diameter of a Cutting Tool/2
dcut = (1-cos(θ))*Dcut/2

Tool Engagement Controlled Milling

The goal of tool engagement controlled milling is to achieve the highest possible productivity. This requires gaining complete control of the cutting environment in order to cut optimally everywhere along the toolpath.

How to Calculate Depth of Cut in Slab Milling using Tool Engagement Angle?

Depth of Cut in Slab Milling using Tool Engagement Angle calculator uses Depth of Cut in Milling = (1-cos(Tool Engagement Angle in Milling))*Diameter of a Cutting Tool/2 to calculate the Depth of Cut in Milling, The Depth of Cut in Slab Milling using Tool Engagement Angle is a method to determine the maximum Depth of Cut possible for a given Engagement of Tool and Workpiece. Depth of Cut in Milling is denoted by dcut symbol.

How to calculate Depth of Cut in Slab Milling using Tool Engagement Angle using this online calculator? To use this online calculator for Depth of Cut in Slab Milling using Tool Engagement Angle, enter Tool Engagement Angle in Milling (θ) & Diameter of a Cutting Tool (Dcut) and hit the calculate button. Here is how the Depth of Cut in Slab Milling using Tool Engagement Angle calculation can be explained with given input values -> 4748.227 = (1-cos(0.610865238197901))*0.05467/2.

FAQ

What is Depth of Cut in Slab Milling using Tool Engagement Angle?
The Depth of Cut in Slab Milling using Tool Engagement Angle is a method to determine the maximum Depth of Cut possible for a given Engagement of Tool and Workpiece and is represented as dcut = (1-cos(θ))*Dcut/2 or Depth of Cut in Milling = (1-cos(Tool Engagement Angle in Milling))*Diameter of a Cutting Tool/2. Tool Engagement Angle in Milling is the angle made by the portion of the tool that engages with the workpiece during machining process & Diameter of a Cutting Tool in Milling is the outer diameter of the cutting part of the tool.
How to calculate Depth of Cut in Slab Milling using Tool Engagement Angle?
The Depth of Cut in Slab Milling using Tool Engagement Angle is a method to determine the maximum Depth of Cut possible for a given Engagement of Tool and Workpiece is calculated using Depth of Cut in Milling = (1-cos(Tool Engagement Angle in Milling))*Diameter of a Cutting Tool/2. To calculate Depth of Cut in Slab Milling using Tool Engagement Angle, you need Tool Engagement Angle in Milling (θ) & Diameter of a Cutting Tool (Dcut). With our tool, you need to enter the respective value for Tool Engagement Angle in Milling & Diameter of a Cutting Tool and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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