Cutting Velocity for Minimum Production Time Solution

STEP 0: Pre-Calculation Summary
Formula Used
Cutting Velocity For Minimum Production Time = Reference Cutting Velocity*((Taylor's Exponent For Minimum Production Time*Reference Tool Life/((1-Taylor's Exponent For Minimum Production Time)*Time to Change Tool For Minimum Production Time))^Taylor's Exponent For Minimum Production Time)
Vp = Vref*((nmpt*Lref/((1-nmpt)*tct))^nmpt)
This formula uses 5 Variables
Variables Used
Cutting Velocity For Minimum Production Time - (Measured in Meter per Second) - Cutting Velocity For Minimum Production Time is the tangential velocity at the periphery of the cutter or workpiece(whichever is rotating)such that production is time minimum.
Reference Cutting Velocity - (Measured in Meter per Second) - Reference Cutting Velocity is the Cutting Velocity of the tool used in the reference Machining Condition.
Taylor's Exponent For Minimum Production Time - Taylor's Exponent For Minimum Production Time is an experimental exponent that helps in quantifying the rate of Tool Wear.
Reference Tool Life - (Measured in Second) - Reference Tool Life is the Tool Life of the tool obtained in the reference Machining Condition.
Time to Change Tool For Minimum Production Time - (Measured in Second) - Time to Change Tool For Minimum Production Time is the measure of time it takes to change one tool during machining such that production time is minimum.
STEP 1: Convert Input(s) to Base Unit
Reference Cutting Velocity: 0.083 Meter per Second --> 0.083 Meter per Second No Conversion Required
Taylor's Exponent For Minimum Production Time: 0.5 --> No Conversion Required
Reference Tool Life: 103716.2 Second --> 103716.2 Second No Conversion Required
Time to Change Tool For Minimum Production Time: 20 Second --> 20 Second No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
Vp = Vref*((nmpt*Lref/((1-nmpt)*tct))^nmpt) --> 0.083*((0.5*103716.2/((1-0.5)*20))^0.5)
Evaluating ... ...
Vp = 5.97704317284056
STEP 3: Convert Result to Output's Unit
5.97704317284056 Meter per Second --> No Conversion Required
FINAL ANSWER
5.97704317284056 5.977043 Meter per Second <-- Cutting Velocity For Minimum Production Time
(Calculation completed in 00.004 seconds)

Credits

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Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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Verified by Parul Keshav
National Institute of Technology (NIT), Srinagar
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Minimum Production Time Calculators

Tool Changing Time for each Tool given min production time
​ Go Time to Change Tool For Minimum Production Time = (Reference Tool Life*Taylor's Exponent For Minimum Production Time/(1-Taylor's Exponent For Minimum Production Time))/((Cutting Velocity For Minimum Production Time/Reference Cutting Velocity)^(1/Taylor's Exponent For Minimum Production Time))
Reference Cutting Velocity using Minimum Production Time
​ Go Reference Cutting Velocity = Cutting Velocity For Minimum Production Time/((Taylor's Exponent For Minimum Production Time*Reference Tool Life/((1-Taylor's Exponent For Minimum Production Time)*Time to Change Tool For Minimum Production Time))^Taylor's Exponent For Minimum Production Time)
Reference Tool Life given Min Production time
​ Go Reference Tool Life = (Cutting Velocity For Minimum Production Time/Reference Cutting Velocity)^(1/Taylor's Exponent For Minimum Production Time)*(1-Taylor's Exponent For Minimum Production Time)*Time to Change Tool For Minimum Production Time/Taylor's Exponent For Minimum Production Time
Cutting Velocity for Minimum Production Time
​ Go Cutting Velocity For Minimum Production Time = Reference Cutting Velocity*((Taylor's Exponent For Minimum Production Time*Reference Tool Life/((1-Taylor's Exponent For Minimum Production Time)*Time to Change Tool For Minimum Production Time))^Taylor's Exponent For Minimum Production Time)

Cutting Velocity for Minimum Production Time Formula

Cutting Velocity For Minimum Production Time = Reference Cutting Velocity*((Taylor's Exponent For Minimum Production Time*Reference Tool Life/((1-Taylor's Exponent For Minimum Production Time)*Time to Change Tool For Minimum Production Time))^Taylor's Exponent For Minimum Production Time)
Vp = Vref*((nmpt*Lref/((1-nmpt)*tct))^nmpt)

Ideal Capacity of a Machine Tool

The desired characteristics of a Machine Toole are:
1. Powerful and high Strength
2. Rigid and Stable
3. Tools allows much higher Cutting Velocity, if required and permissible
4. Low wear

How to Calculate Cutting Velocity for Minimum Production Time?

Cutting Velocity for Minimum Production Time calculator uses Cutting Velocity For Minimum Production Time = Reference Cutting Velocity*((Taylor's Exponent For Minimum Production Time*Reference Tool Life/((1-Taylor's Exponent For Minimum Production Time)*Time to Change Tool For Minimum Production Time))^Taylor's Exponent For Minimum Production Time) to calculate the Cutting Velocity For Minimum Production Time, The Cutting Velocity for Minimum Production Time is a method to determine the Cutting Velocity required to operate on a workpiece such that the Time of Production for a given Batch is Minimum. Cutting Velocity For Minimum Production Time is denoted by Vp symbol.

How to calculate Cutting Velocity for Minimum Production Time using this online calculator? To use this online calculator for Cutting Velocity for Minimum Production Time, enter Reference Cutting Velocity (Vref), Taylor's Exponent For Minimum Production Time (nmpt), Reference Tool Life (Lref) & Time to Change Tool For Minimum Production Time (tct) and hit the calculate button. Here is how the Cutting Velocity for Minimum Production Time calculation can be explained with given input values -> 5.977043 = 0.083*((0.5*103716.2/((1-0.5)*20))^0.5).

FAQ

What is Cutting Velocity for Minimum Production Time?
The Cutting Velocity for Minimum Production Time is a method to determine the Cutting Velocity required to operate on a workpiece such that the Time of Production for a given Batch is Minimum and is represented as Vp = Vref*((nmpt*Lref/((1-nmpt)*tct))^nmpt) or Cutting Velocity For Minimum Production Time = Reference Cutting Velocity*((Taylor's Exponent For Minimum Production Time*Reference Tool Life/((1-Taylor's Exponent For Minimum Production Time)*Time to Change Tool For Minimum Production Time))^Taylor's Exponent For Minimum Production Time). Reference Cutting Velocity is the Cutting Velocity of the tool used in the reference Machining Condition, Taylor's Exponent For Minimum Production Time is an experimental exponent that helps in quantifying the rate of Tool Wear, Reference Tool Life is the Tool Life of the tool obtained in the reference Machining Condition & Time to Change Tool For Minimum Production Time is the measure of time it takes to change one tool during machining such that production time is minimum.
How to calculate Cutting Velocity for Minimum Production Time?
The Cutting Velocity for Minimum Production Time is a method to determine the Cutting Velocity required to operate on a workpiece such that the Time of Production for a given Batch is Minimum is calculated using Cutting Velocity For Minimum Production Time = Reference Cutting Velocity*((Taylor's Exponent For Minimum Production Time*Reference Tool Life/((1-Taylor's Exponent For Minimum Production Time)*Time to Change Tool For Minimum Production Time))^Taylor's Exponent For Minimum Production Time). To calculate Cutting Velocity for Minimum Production Time, you need Reference Cutting Velocity (Vref), Taylor's Exponent For Minimum Production Time (nmpt), Reference Tool Life (Lref) & Time to Change Tool For Minimum Production Time (tct). With our tool, you need to enter the respective value for Reference Cutting Velocity, Taylor's Exponent For Minimum Production Time, Reference Tool Life & Time to Change Tool For Minimum Production Time and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Cutting Velocity For Minimum Production Time?
In this formula, Cutting Velocity For Minimum Production Time uses Reference Cutting Velocity, Taylor's Exponent For Minimum Production Time, Reference Tool Life & Time to Change Tool For Minimum Production Time. We can use 1 other way(s) to calculate the same, which is/are as follows -
  • Cutting Velocity For Minimum Production Time = Reference Cutting Velocity*((Taylor's Exponent For Minimum Production Time*Machining And Operating Rate in Minimum Time*Reference Tool Life/((1-Taylor's Exponent For Minimum Production Time)*Cost of Changing Each Tool))^Taylor's Exponent For Minimum Production Time)
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