Cutting Ratio Solution

STEP 0: Pre-Calculation Summary
Formula Used
Cutting Ratio = Undeformed Chip Thickness/Uncut Chip Thickness
rc = ac/t1
This formula uses 3 Variables
Variables Used
Cutting Ratio - The Cutting Ratio is defined as the thickness of metal before cutting to the thickness of metal after cutting.
Undeformed Chip Thickness - (Measured in Meter) - Undeformed Chip Thickness in milling is defined as the distance between two consecutive cut surfaces.
Uncut Chip Thickness - (Measured in Meter) - Uncut Chip Thickness is the thickness of the undeformed chip.
STEP 1: Convert Input(s) to Base Unit
Undeformed Chip Thickness: 0.25 Millimeter --> 0.00025 Meter (Check conversion ​here)
Uncut Chip Thickness: 1.25 Millimeter --> 0.00125 Meter (Check conversion ​here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
rc = ac/t1 --> 0.00025/0.00125
Evaluating ... ...
rc = 0.2
STEP 3: Convert Result to Output's Unit
0.2 --> No Conversion Required
FINAL ANSWER
0.2 <-- Cutting Ratio
(Calculation completed in 00.004 seconds)

Credits

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Created by Parul Keshav
National Institute of Technology (NIT), Srinagar
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Verified by Kethavath Srinath
Osmania University (OU), Hyderabad
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Chip Control Calculators

Metal Removal Rate given Specific Cutting Energy
​ LaTeX ​ Go Metal Removal Rate = Rate of Energy Consumption during Machining/Specific Cutting Energy in Machining
Undeformed Chip Thickness using Length of Shear Plane of Chip
​ LaTeX ​ Go Undeformed Chip Thickness = Length of Shear Plane*sin(Shear Angle)
Length of Shear Plane of Chip
​ LaTeX ​ Go Length of Shear Plane = Undeformed Chip Thickness/sin(Shear Angle)
Cross Sectional Area of Uncut chip using Specific Cutting energy in Machining
​ LaTeX ​ Go Cross Sectional Area of Uncut Chip = Cutting Force/Specific Cutting Energy in Machining

Cutting Ratio Formula

​LaTeX ​Go
Cutting Ratio = Undeformed Chip Thickness/Uncut Chip Thickness
rc = ac/t1

What is Uncut Chip Thickness?

Uncut chip thickness is comparable to cutting edge radius in micromachining. If the uncut chip thickness is less than a critical value, there will be no chip formation. This critical value is termed as minimum uncut chip thickness

How to Calculate Cutting Ratio?

Cutting Ratio calculator uses Cutting Ratio = Undeformed Chip Thickness/Uncut Chip Thickness to calculate the Cutting Ratio, The Cutting Ratio is defined as the thickness of metal before cutting to the thickness of metal after cutting. Cutting Ratio is denoted by rc symbol.

How to calculate Cutting Ratio using this online calculator? To use this online calculator for Cutting Ratio, enter Undeformed Chip Thickness (ac) & Uncut Chip Thickness (t1) and hit the calculate button. Here is how the Cutting Ratio calculation can be explained with given input values -> 0.2 = 0.00025/0.00125.

FAQ

What is Cutting Ratio?
The Cutting Ratio is defined as the thickness of metal before cutting to the thickness of metal after cutting and is represented as rc = ac/t1 or Cutting Ratio = Undeformed Chip Thickness/Uncut Chip Thickness. Undeformed Chip Thickness in milling is defined as the distance between two consecutive cut surfaces & Uncut Chip Thickness is the thickness of the undeformed chip.
How to calculate Cutting Ratio?
The Cutting Ratio is defined as the thickness of metal before cutting to the thickness of metal after cutting is calculated using Cutting Ratio = Undeformed Chip Thickness/Uncut Chip Thickness. To calculate Cutting Ratio, you need Undeformed Chip Thickness (ac) & Uncut Chip Thickness (t1). With our tool, you need to enter the respective value for Undeformed Chip Thickness & Uncut Chip Thickness and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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