Cutting force for given resultant force in merchant circle, friction angle and normal rake angle Solution

STEP 0: Pre-Calculation Summary
Formula Used
Force Exerted During Cutting = Resultant Force*cos(Friction Angle-Rake Angle)
Fc = R*cos(β-α)
This formula uses 1 Functions, 4 Variables
Functions Used
cos - Cosine of an angle is the ratio of the side adjacent to the angle to the hypotenuse of the triangle., cos(Angle)
Variables Used
Force Exerted During Cutting - (Measured in Newton) - Force Exerted During Cutting is the force on workpiece in the direction of cutting, the same direction as the cutting speed.
Resultant Force - (Measured in Newton) - Resultant force is the vector sum of cutting force and thrust force.
Friction Angle - (Measured in Radian) - The Friction angle is termed as the force between the tool and chip, which resists the flow of the chip along the rake face of the tool is friction force and having a friction angle β.
Rake Angle - (Measured in Radian) - Rake Angle is the angle of orientation of tool’s rake surface from the reference plane and measured on machine longitudinal plane.
STEP 1: Convert Input(s) to Base Unit
Resultant Force: 12.398 Newton --> 12.398 Newton No Conversion Required
Friction Angle: 25.79 Degree --> 0.450120414089253 Radian (Check conversion ​here)
Rake Angle: 1.95 Degree --> 0.034033920413883 Radian (Check conversion ​here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
Fc = R*cos(β-α) --> 12.398*cos(0.450120414089253-0.034033920413883)
Evaluating ... ...
Fc = 11.3401743370836
STEP 3: Convert Result to Output's Unit
11.3401743370836 Newton --> No Conversion Required
FINAL ANSWER
11.3401743370836 11.34017 Newton <-- Force Exerted During Cutting
(Calculation completed in 00.020 seconds)

Credits

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Created by Shikha Maurya
Indian Institute of Technology (IIT), Bombay
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Verified by Rushi Shah
K J Somaiya College of Engineering (K J Somaiya), Mumbai
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Cutting Force Calculators

Cutting Force for Frictional Force along Tool Rake Face and Thrust Force
​ LaTeX ​ Go Force Exerted During Cutting = (Frictional Force in Machining-(Thrust force in Machining*(cos(Orthogonal Rake Angle))))/(sin(Orthogonal Rake Angle))
Cutting Force given Thrust Force and Normal Rake Angle
​ LaTeX ​ Go Force Exerted During Cutting = (Force Normal to Shear Force+Thrust force in Machining*sin(Orthogonal Rake Angle))/cos(Orthogonal Rake Angle)
Cutting Force given Shear Force and Thrust Force
​ LaTeX ​ Go Force Exerted During Cutting = (Force Along Shear Force+(Thrust force in Machining*sin(Shear Angle)))/(cos(Shear Angle))
Cutting force for given resultant force in merchant circle, friction angle and normal rake angle
​ LaTeX ​ Go Force Exerted During Cutting = Resultant Force*cos(Friction Angle-Rake Angle)

Cutting force for given resultant force in merchant circle, friction angle and normal rake angle Formula

​LaTeX ​Go
Force Exerted During Cutting = Resultant Force*cos(Friction Angle-Rake Angle)
Fc = R*cos(β-α)

What is cutting force?

The cutting force is the resistance of the material of workpiece against the intrusion of the cutting tool.

How to Calculate Cutting force for given resultant force in merchant circle, friction angle and normal rake angle?

Cutting force for given resultant force in merchant circle, friction angle and normal rake angle calculator uses Force Exerted During Cutting = Resultant Force*cos(Friction Angle-Rake Angle) to calculate the Force Exerted During Cutting, Cutting force for given resultant force in merchant circle, friction angle and normal rake angle is defined as the component of the resultant force responsible for cutting action. Force Exerted During Cutting is denoted by Fc symbol.

How to calculate Cutting force for given resultant force in merchant circle, friction angle and normal rake angle using this online calculator? To use this online calculator for Cutting force for given resultant force in merchant circle, friction angle and normal rake angle, enter Resultant Force (R), Friction Angle (β) & Rake Angle (α) and hit the calculate button. Here is how the Cutting force for given resultant force in merchant circle, friction angle and normal rake angle calculation can be explained with given input values -> 11.34017 = 12.398*cos(0.450120414089253-0.034033920413883).

FAQ

What is Cutting force for given resultant force in merchant circle, friction angle and normal rake angle?
Cutting force for given resultant force in merchant circle, friction angle and normal rake angle is defined as the component of the resultant force responsible for cutting action and is represented as Fc = R*cos(β-α) or Force Exerted During Cutting = Resultant Force*cos(Friction Angle-Rake Angle). Resultant force is the vector sum of cutting force and thrust force, The Friction angle is termed as the force between the tool and chip, which resists the flow of the chip along the rake face of the tool is friction force and having a friction angle β & Rake Angle is the angle of orientation of tool’s rake surface from the reference plane and measured on machine longitudinal plane.
How to calculate Cutting force for given resultant force in merchant circle, friction angle and normal rake angle?
Cutting force for given resultant force in merchant circle, friction angle and normal rake angle is defined as the component of the resultant force responsible for cutting action is calculated using Force Exerted During Cutting = Resultant Force*cos(Friction Angle-Rake Angle). To calculate Cutting force for given resultant force in merchant circle, friction angle and normal rake angle, you need Resultant Force (R), Friction Angle (β) & Rake Angle (α). With our tool, you need to enter the respective value for Resultant Force, Friction Angle & Rake Angle and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Force Exerted During Cutting?
In this formula, Force Exerted During Cutting uses Resultant Force, Friction Angle & Rake Angle. We can use 3 other way(s) to calculate the same, which is/are as follows -
  • Force Exerted During Cutting = (Force Along Shear Force+(Thrust force in Machining*sin(Shear Angle)))/(cos(Shear Angle))
  • Force Exerted During Cutting = (Frictional Force in Machining-(Thrust force in Machining*(cos(Orthogonal Rake Angle))))/(sin(Orthogonal Rake Angle))
  • Force Exerted During Cutting = (Force Normal to Shear Force+Thrust force in Machining*sin(Orthogonal Rake Angle))/cos(Orthogonal Rake Angle)
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