Chip Thickness when material constant is unity Calculator

✖Chip Breaker Distance is defined as the distance between the tool point and the chip breaker.ⓘ Chip Breaker Distance [l_n]			+10% -10%
✖Radius of Chip Curvature is the constant radius of curvature maintained by the chip until it breaks away or clears the chip breaker.ⓘ Radius of Chip Curvature [r]			+10% -10%
✖Chip Breaker Height is defined as the height of the chip breaker on the tool.ⓘ Chip Breaker Height [h]			+10% -10%

✖Chip Thickness is defined as the actual thickness of the chip after cutting.ⓘ Chip Thickness when material constant is unity [a_o]

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Chip Thickness when material constant is unity Solution

STEP 0: Pre-Calculation Summary

Formula Used

Chip Thickness = Chip Breaker Distance-sqrt((Radius of Chip Curvature*2*Chip Breaker Height)-(Chip Breaker Height^2))
a_o = l_n-sqrt((r*2*h)-(h^2))
This formula uses 1 Functions, 4 Variables

Functions Used

sqrt - A square root function is a function that takes a non-negative number as an input and returns the square root of the given input number., sqrt(Number)

Variables Used

Chip Thickness - (Measured in Meter) - Chip Thickness is defined as the actual thickness of the chip after cutting.
Chip Breaker Distance - (Measured in Meter) - Chip Breaker Distance is defined as the distance between the tool point and the chip breaker.
Radius of Chip Curvature - (Measured in Meter) - Radius of Chip Curvature is the constant radius of curvature maintained by the chip until it breaks away or clears the chip breaker.
Chip Breaker Height - (Measured in Meter) - Chip Breaker Height is defined as the height of the chip breaker on the tool.

STEP 1: Convert Input(s) to Base Unit

Chip Breaker Distance: 6.4 Millimeter --> 0.0064 Meter (Check conversion here)
Radius of Chip Curvature: 10.8 Millimeter --> 0.0108 Meter (Check conversion here)
Chip Breaker Height: 0.55 Millimeter --> 0.00055 Meter (Check conversion here)

STEP 2: Evaluate Formula

Substituting Input Values in Formula

a_o = l_n-sqrt((r*2*h)-(h^2)) --> 0.0064-sqrt((0.0108*2*0.00055)-(0.00055^2))

Evaluating ... ...

a_o = 0.00299742744383018

STEP 3: Convert Result to Output's Unit

0.00299742744383018 Meter -->2.99742744383018 Millimeter (Check conversion here)

FINAL ANSWER

2.99742744383018 ≈ 2.997427 Millimeter <-- Chip Thickness

(Calculation completed in 00.004 seconds)

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Credits

Created by Parul Keshav

National Institute of Technology (NIT), Srinagar

Parul Keshav has created this Calculator and 300+ more calculators!

Verified by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

Kumar Siddhant has verified this Calculator and 100+ more calculators!

< Chip Control Calculators

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LaTeX Go Undeformed Chip Thickness = Length of Shear Plane*sin(Shear Angle)

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LaTeX Go Length of Shear Plane = Undeformed Chip Thickness/sin(Shear Angle)

Cross Sectional Area of Uncut chip using Specific Cutting energy in Machining

LaTeX Go Cross Sectional Area of Uncut Chip = Cutting Force/Specific Cutting Energy in Machining

Chip Thickness when material constant is unity Formula

LaTeX Go

Chip Thickness = Chip Breaker Distance-sqrt((Radius of Chip Curvature*2*Chip Breaker Height)-(Chip Breaker Height^2))
a_o = l_n-sqrt((r*2*h)-(h^2))

What is undeformed chip thickness?

The undeformed chip thickness in milling is defined as the distance between two consecutive cut surfaces. It varies during cutting and is measured in the direction perpendicular to the preceding cut surface

How to Calculate Chip Thickness when material constant is unity?

Chip Thickness when material constant is unity calculator uses Chip Thickness = Chip Breaker Distance-sqrt((Radius of Chip Curvature*2*Chip Breaker Height)-(Chip Breaker Height^2)) to calculate the Chip Thickness, Chip Thickness when material constant is unity formula is defined as is a commonly used measure of material removal depth by the abrasive grains. Chip Thickness is denoted by a_o symbol.

How to calculate Chip Thickness when material constant is unity using this online calculator? To use this online calculator for Chip Thickness when material constant is unity, enter Chip Breaker Distance (l_n), Radius of Chip Curvature (r) & Chip Breaker Height (h) and hit the calculate button. Here is how the Chip Thickness when material constant is unity calculation can be explained with given input values -> 47467.43 = 0.0064-sqrt((0.0108*2*0.00055)-(0.00055^2)).

FAQ

What is Chip Thickness when material constant is unity?

Chip Thickness when material constant is unity formula is defined as is a commonly used measure of material removal depth by the abrasive grains and is represented as a_o = l_n-sqrt((r*2*h)-(h^2)) or Chip Thickness = Chip Breaker Distance-sqrt((Radius of Chip Curvature*2*Chip Breaker Height)-(Chip Breaker Height^2)). Chip Breaker Distance is defined as the distance between the tool point and the chip breaker, Radius of Chip Curvature is the constant radius of curvature maintained by the chip until it breaks away or clears the chip breaker & Chip Breaker Height is defined as the height of the chip breaker on the tool.

How to calculate Chip Thickness when material constant is unity?

Chip Thickness when material constant is unity formula is defined as is a commonly used measure of material removal depth by the abrasive grains is calculated using Chip Thickness = Chip Breaker Distance-sqrt((Radius of Chip Curvature*2*Chip Breaker Height)-(Chip Breaker Height^2)). To calculate Chip Thickness when material constant is unity, you need Chip Breaker Distance (l_n), Radius of Chip Curvature (r) & Chip Breaker Height (h). With our tool, you need to enter the respective value for Chip Breaker Distance, Radius of Chip Curvature & Chip Breaker Height and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

How many ways are there to calculate Chip Thickness?

In this formula, Chip Thickness uses Chip Breaker Distance, Radius of Chip Curvature & Chip Breaker Height. We can use 2 other way(s) to calculate the same, which is/are as follows -

Chip Thickness = Mass of Chip/(Length of Chip*Width of Chip*Density of Work Piece)
Chip Thickness = Length of Chip Tool Contact/Material Constant

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