Chip breaker height given Chip breaker wedge angle Calculator

✖Chip Breaker Distance is defined as the distance between the tool point and the chip breaker.ⓘ Chip Breaker Distance [l_n]			+10% -10%
✖The Length of Chip Tool Contact is the distance over which a continuous chip flows over the tool rake face while maintaining contact.ⓘ Length of Chip Tool Contact [l_f]			+10% -10%
✖Radius of Chip Curvature is the constant radius of curvature maintained by the chip until it breaks away or clears the chip breaker.ⓘ Radius of Chip Curvature [r]			+10% -10%
✖Chip Breaker Wedge Angle is the angle between the face and flank surface of a single point cutting tool.ⓘ Chip Breaker Wedge Angle [σ]			+10% -10%

✖Chip Breaker Height is defined as the height of the chip breaker on the tool.ⓘ Chip breaker height given Chip breaker wedge angle [h]

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Chip breaker height given Chip breaker wedge angle Solution

STEP 0: Pre-Calculation Summary

Formula Used

Chip Breaker Height = ((Chip Breaker Distance-Length of Chip Tool Contact)-(Radius of Chip Curvature/cot(Chip Breaker Wedge Angle/(2))))/cot(Chip Breaker Wedge Angle)
h = ((l_n-l_f)-(r/cot(σ/(2))))/cot(σ)
This formula uses 1 Functions, 5 Variables

Functions Used

cot - Cotangent is a trigonometric function that is defined as the ratio of the adjacent side to the opposite side in a right triangle., cot(Angle)

Variables Used

Chip Breaker Height - (Measured in Meter) - Chip Breaker Height is defined as the height of the chip breaker on the tool.
Chip Breaker Distance - (Measured in Meter) - Chip Breaker Distance is defined as the distance between the tool point and the chip breaker.
Length of Chip Tool Contact - (Measured in Meter) - The Length of Chip Tool Contact is the distance over which a continuous chip flows over the tool rake face while maintaining contact.
Radius of Chip Curvature - (Measured in Meter) - Radius of Chip Curvature is the constant radius of curvature maintained by the chip until it breaks away or clears the chip breaker.
Chip Breaker Wedge Angle - (Measured in Radian) - Chip Breaker Wedge Angle is the angle between the face and flank surface of a single point cutting tool.

STEP 1: Convert Input(s) to Base Unit

Chip Breaker Distance: 6.4 Millimeter --> 0.0064 Meter (Check conversion here)
Length of Chip Tool Contact: 1.24 Millimeter --> 0.00124 Meter (Check conversion here)
Radius of Chip Curvature: 10.8 Millimeter --> 0.0108 Meter (Check conversion here)
Chip Breaker Wedge Angle: 0.81 Radian --> 0.81 Radian No Conversion Required

STEP 2: Evaluate Formula

Substituting Input Values in Formula

h = ((l_n-l_f)-(r/cot(σ/(2))))/cot(σ) --> ((0.0064-0.00124)-(0.0108/cot(0.81/(2))))/cot(0.81)

Evaluating ... ...

h = 0.000556788641252314

STEP 3: Convert Result to Output's Unit

0.000556788641252314 Meter -->0.556788641252314 Millimeter (Check conversion here)

FINAL ANSWER

0.556788641252314 ≈ 0.556789 Millimeter <-- Chip Breaker Height

(Calculation completed in 00.004 seconds)

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Credits

Created by Parul Keshav

National Institute of Technology (NIT), Srinagar

Parul Keshav has created this Calculator and 300+ more calculators!

Verified by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

Kumar Siddhant has verified this Calculator and 100+ more calculators!

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Chip breaker height given Chip breaker wedge angle Formula

LaTeX Go

What is Chip breaking?

Chip breaking is mainly taken into account for cutting methods in which the tool is in continuous engagement such as in turning. Chip Formation. When the cutting edge meets the workpiece, the material is deformed by shearing which results in one of three types of chip formation.

How to Calculate Chip breaker height given Chip breaker wedge angle?

Chip breaker height given Chip breaker wedge angle calculator uses Chip Breaker Height = ((Chip Breaker Distance-Length of Chip Tool Contact)-(Radius of Chip Curvature/cot(Chip Breaker Wedge Angle/(2))))/cot(Chip Breaker Wedge Angle) to calculate the Chip Breaker Height, The Chip breaker height given Chip breaker wedge angle formula is defined as the height of the chip breaker on the tool. Chip Breaker Height is denoted by h symbol.

How to calculate Chip breaker height given Chip breaker wedge angle using this online calculator? To use this online calculator for Chip breaker height given Chip breaker wedge angle, enter Chip Breaker Distance (l_n), Length of Chip Tool Contact (l_f), Radius of Chip Curvature (r) & Chip Breaker Wedge Angle (σ) and hit the calculate button. Here is how the Chip breaker height given Chip breaker wedge angle calculation can be explained with given input values -> 47270.53 = ((0.0064-0.00124)-(0.0108/cot(0.81/(2))))/cot(0.81).

FAQ

What is Chip breaker height given Chip breaker wedge angle?

The Chip breaker height given Chip breaker wedge angle formula is defined as the height of the chip breaker on the tool and is represented as h = ((l_n-l_f)-(r/cot(σ/(2))))/cot(σ) or Chip Breaker Height = ((Chip Breaker Distance-Length of Chip Tool Contact)-(Radius of Chip Curvature/cot(Chip Breaker Wedge Angle/(2))))/cot(Chip Breaker Wedge Angle). Chip Breaker Distance is defined as the distance between the tool point and the chip breaker, The Length of Chip Tool Contact is the distance over which a continuous chip flows over the tool rake face while maintaining contact, Radius of Chip Curvature is the constant radius of curvature maintained by the chip until it breaks away or clears the chip breaker & Chip Breaker Wedge Angle is the angle between the face and flank surface of a single point cutting tool.

How to calculate Chip breaker height given Chip breaker wedge angle?

The Chip breaker height given Chip breaker wedge angle formula is defined as the height of the chip breaker on the tool is calculated using Chip Breaker Height = ((Chip Breaker Distance-Length of Chip Tool Contact)-(Radius of Chip Curvature/cot(Chip Breaker Wedge Angle/(2))))/cot(Chip Breaker Wedge Angle). To calculate Chip breaker height given Chip breaker wedge angle, you need Chip Breaker Distance (l_n), Length of Chip Tool Contact (l_f), Radius of Chip Curvature (r) & Chip Breaker Wedge Angle (σ). With our tool, you need to enter the respective value for Chip Breaker Distance, Length of Chip Tool Contact, Radius of Chip Curvature & Chip Breaker Wedge Angle and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

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