Chip breaker distance given Chip breaker wedge angle Calculator

✖Radius of Chip Curvature is the constant radius of curvature maintained by the chip until it breaks away or clears the chip breaker.ⓘ Radius of Chip Curvature [r]			+10% -10%
✖Chip Breaker Wedge Angle is the angle between the face and flank surface of a single point cutting tool.ⓘ Chip Breaker Wedge Angle [σ]			+10% -10%
✖Chip Breaker Height is defined as the height of the chip breaker on the tool.ⓘ Chip Breaker Height [h]			+10% -10%
✖The Length of Chip Tool Contact is the distance over which a continuous chip flows over the tool rake face while maintaining contact.ⓘ Length of Chip Tool Contact [l_f]			+10% -10%

✖Chip Breaker Distance is defined as the distance between the tool point and the chip breaker.ⓘ Chip breaker distance given Chip breaker wedge angle [l_n]

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Chip breaker distance given Chip breaker wedge angle Solution

STEP 0: Pre-Calculation Summary

Formula Used

Chip Breaker Distance = Radius of Chip Curvature/cot(Chip Breaker Wedge Angle/(2))+(Chip Breaker Height*cot(Chip Breaker Wedge Angle))+Length of Chip Tool Contact
l_n = r/cot(σ/(2))+(h*cot(σ))+l_f
This formula uses 1 Functions, 5 Variables

Functions Used

cot - Cotangent is a trigonometric function that is defined as the ratio of the adjacent side to the opposite side in a right triangle., cot(Angle)

Variables Used

Chip Breaker Distance - (Measured in Meter) - Chip Breaker Distance is defined as the distance between the tool point and the chip breaker.
Radius of Chip Curvature - (Measured in Meter) - Radius of Chip Curvature is the constant radius of curvature maintained by the chip until it breaks away or clears the chip breaker.
Chip Breaker Wedge Angle - (Measured in Radian) - Chip Breaker Wedge Angle is the angle between the face and flank surface of a single point cutting tool.
Chip Breaker Height - (Measured in Meter) - Chip Breaker Height is defined as the height of the chip breaker on the tool.
Length of Chip Tool Contact - (Measured in Meter) - The Length of Chip Tool Contact is the distance over which a continuous chip flows over the tool rake face while maintaining contact.

STEP 1: Convert Input(s) to Base Unit

Radius of Chip Curvature: 10.8 Millimeter --> 0.0108 Meter (Check conversion here)
Chip Breaker Wedge Angle: 0.81 Radian --> 0.81 Radian No Conversion Required
Chip Breaker Height: 0.55 Millimeter --> 0.00055 Meter (Check conversion here)
Length of Chip Tool Contact: 1.24 Millimeter --> 0.00124 Meter (Check conversion here)

STEP 2: Evaluate Formula

Substituting Input Values in Formula

l_n = r/cot(σ/(2))+(h*cot(σ))+l_f --> 0.0108/cot(0.81/(2))+(0.00055*cot(0.81))+0.00124

Evaluating ... ...

l_n = 0.00639353742870097

STEP 3: Convert Result to Output's Unit

0.00639353742870097 Meter -->6.39353742870097 Millimeter (Check conversion here)

FINAL ANSWER

6.39353742870097 ≈ 6.393537 Millimeter <-- Chip Breaker Distance

(Calculation completed in 00.004 seconds)

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Credits

Created by Parul Keshav

National Institute of Technology (NIT), Srinagar

Parul Keshav has created this Calculator and 300+ more calculators!

Verified by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

Kumar Siddhant has verified this Calculator and 100+ more calculators!

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Chip breaker distance given Chip breaker wedge angle Formula

LaTeX Go

Chip Breaker Distance = Radius of Chip Curvature/cot(Chip Breaker Wedge Angle/(2))+(Chip Breaker Height*cot(Chip Breaker Wedge Angle))+Length of Chip Tool Contact
l_n = r/cot(σ/(2))+(h*cot(σ))+l_f

Why should chips be broken up?

Bad chip breaking also affects productivity. Long chips take up more room in the hopper, which requires it to be emptied more often, but it's not as full in terms of weight of chips. When combined with the time lost due to stopping the machine and removing chips, productivity is reduced and per-part costs are higher.

How to Calculate Chip breaker distance given Chip breaker wedge angle?

Chip breaker distance given Chip breaker wedge angle calculator uses Chip Breaker Distance = Radius of Chip Curvature/cot(Chip Breaker Wedge Angle/(2))+(Chip Breaker Height*cot(Chip Breaker Wedge Angle))+Length of Chip Tool Contact to calculate the Chip Breaker Distance, The Chip breaker distance given Chip breaker wedge angle is defined as the distance between the tool point and the chip breaker. Chip Breaker Distance is denoted by l_n symbol.

How to calculate Chip breaker distance given Chip breaker wedge angle using this online calculator? To use this online calculator for Chip breaker distance given Chip breaker wedge angle, enter Radius of Chip Curvature (r), Chip Breaker Wedge Angle (σ), Chip Breaker Height (h) & Length of Chip Tool Contact (l_f) and hit the calculate button. Here is how the Chip breaker distance given Chip breaker wedge angle calculation can be explained with given input values -> 6393.537 = 0.0108/cot(0.81/(2))+(0.00055*cot(0.81))+0.00124.

FAQ

What is Chip breaker distance given Chip breaker wedge angle?

The Chip breaker distance given Chip breaker wedge angle is defined as the distance between the tool point and the chip breaker and is represented as l_n = r/cot(σ/(2))+(h*cot(σ))+l_f or Chip Breaker Distance = Radius of Chip Curvature/cot(Chip Breaker Wedge Angle/(2))+(Chip Breaker Height*cot(Chip Breaker Wedge Angle))+Length of Chip Tool Contact. Radius of Chip Curvature is the constant radius of curvature maintained by the chip until it breaks away or clears the chip breaker, Chip Breaker Wedge Angle is the angle between the face and flank surface of a single point cutting tool, Chip Breaker Height is defined as the height of the chip breaker on the tool & The Length of Chip Tool Contact is the distance over which a continuous chip flows over the tool rake face while maintaining contact.

How to calculate Chip breaker distance given Chip breaker wedge angle?

The Chip breaker distance given Chip breaker wedge angle is defined as the distance between the tool point and the chip breaker is calculated using Chip Breaker Distance = Radius of Chip Curvature/cot(Chip Breaker Wedge Angle/(2))+(Chip Breaker Height*cot(Chip Breaker Wedge Angle))+Length of Chip Tool Contact. To calculate Chip breaker distance given Chip breaker wedge angle, you need Radius of Chip Curvature (r), Chip Breaker Wedge Angle (σ), Chip Breaker Height (h) & Length of Chip Tool Contact (l_f). With our tool, you need to enter the respective value for Radius of Chip Curvature, Chip Breaker Wedge Angle, Chip Breaker Height & Length of Chip Tool Contact and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

How many ways are there to calculate Chip Breaker Distance?

In this formula, Chip Breaker Distance uses Radius of Chip Curvature, Chip Breaker Wedge Angle, Chip Breaker Height & Length of Chip Tool Contact. We can use 2 other way(s) to calculate the same, which is/are as follows -

Chip Breaker Distance = sqrt((Radius of Chip Curvature*2*Chip Breaker Height)-(Chip Breaker Height^2))+Length of Chip Tool Contact
Chip Breaker Distance = sqrt((Radius of Chip Curvature*2*Chip Breaker Height)-(Chip Breaker Height^2))+Chip Thickness

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