Chip break distance when material constant is unity Calculator

✖Radius of Chip Curvature is the constant radius of curvature maintained by the chip until it breaks away or clears the chip breaker.ⓘ Radius of Chip Curvature [r]			+10% -10%
✖Chip Breaker Height is defined as the height of the chip breaker on the tool.ⓘ Chip Breaker Height [h]			+10% -10%
✖Chip Thickness is defined as the actual thickness of the chip after cutting.ⓘ Chip Thickness [a_o]			+10% -10%

✖Chip Breaker Distance is defined as the distance between the tool point and the chip breaker.ⓘ Chip break distance when material constant is unity [l_n]

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Chip break distance when material constant is unity Solution

STEP 0: Pre-Calculation Summary

Formula Used

Chip Breaker Distance = sqrt((Radius of Chip Curvature*2*Chip Breaker Height)-(Chip Breaker Height^2))+Chip Thickness
l_n = sqrt((r*2*h)-(h^2))+a_o
This formula uses 1 Functions, 4 Variables

Functions Used

sqrt - A square root function is a function that takes a non-negative number as an input and returns the square root of the given input number., sqrt(Number)

Variables Used

Chip Breaker Distance - (Measured in Meter) - Chip Breaker Distance is defined as the distance between the tool point and the chip breaker.
Radius of Chip Curvature - (Measured in Meter) - Radius of Chip Curvature is the constant radius of curvature maintained by the chip until it breaks away or clears the chip breaker.
Chip Breaker Height - (Measured in Meter) - Chip Breaker Height is defined as the height of the chip breaker on the tool.
Chip Thickness - (Measured in Meter) - Chip Thickness is defined as the actual thickness of the chip after cutting.

STEP 1: Convert Input(s) to Base Unit

Radius of Chip Curvature: 10.8 Millimeter --> 0.0108 Meter (Check conversion here)
Chip Breaker Height: 0.55 Millimeter --> 0.00055 Meter (Check conversion here)
Chip Thickness: 0.099 Millimeter --> 9.9E-05 Meter (Check conversion here)

STEP 2: Evaluate Formula

Substituting Input Values in Formula

l_n = sqrt((r*2*h)-(h^2))+a_o --> sqrt((0.0108*2*0.00055)-(0.00055^2))+9.9E-05

Evaluating ... ...

l_n = 0.00350157255616982

STEP 3: Convert Result to Output's Unit

0.00350157255616982 Meter -->3.50157255616982 Millimeter (Check conversion here)

FINAL ANSWER

3.50157255616982 ≈ 3.501573 Millimeter <-- Chip Breaker Distance

(Calculation completed in 00.008 seconds)

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Created by Parul Keshav

National Institute of Technology (NIT), Srinagar

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Verified by Anshika Arya

National Institute Of Technology (NIT), Hamirpur

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< Chip Control Calculators

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LaTeX Go Undeformed Chip Thickness = Length of Shear Plane*sin(Shear Angle)

Length of Shear Plane of Chip

LaTeX Go Length of Shear Plane = Undeformed Chip Thickness/sin(Shear Angle)

Cross Sectional Area of Uncut chip using Specific Cutting energy in Machining

LaTeX Go Cross Sectional Area of Uncut Chip = Cutting Force/Specific Cutting Energy in Machining

Chip break distance when material constant is unity Formula

LaTeX Go

Chip Breaker Distance = sqrt((Radius of Chip Curvature*2*Chip Breaker Height)-(Chip Breaker Height^2))+Chip Thickness
l_n = sqrt((r*2*h)-(h^2))+a_o

What does the chip breaker do?

The function of a chip breaker is to improve chip control and reduce cutting resistance. A better balance between the two will increase the machining performance. Reduced cutting resistance can avoid chipping and fracturing of the cutting edge caused by vibration.

How to Calculate Chip break distance when material constant is unity?

Chip break distance when material constant is unity calculator uses Chip Breaker Distance = sqrt((Radius of Chip Curvature*2*Chip Breaker Height)-(Chip Breaker Height^2))+Chip Thickness to calculate the Chip Breaker Distance, The chip break distance when material constant is unity is defined as the distance between the tool point and the chip breaker. Chip Breaker Distance is denoted by l_n symbol.

How to calculate Chip break distance when material constant is unity using this online calculator? To use this online calculator for Chip break distance when material constant is unity, enter Radius of Chip Curvature (r), Chip Breaker Height (h) & Chip Thickness (a_o) and hit the calculate button. Here is how the Chip break distance when material constant is unity calculation can be explained with given input values -> 3501.573 = sqrt((0.0108*2*0.00055)-(0.00055^2))+9.9E-05.

FAQ

What is Chip break distance when material constant is unity?

The chip break distance when material constant is unity is defined as the distance between the tool point and the chip breaker and is represented as l_n = sqrt((r*2*h)-(h^2))+a_o or Chip Breaker Distance = sqrt((Radius of Chip Curvature*2*Chip Breaker Height)-(Chip Breaker Height^2))+Chip Thickness. Radius of Chip Curvature is the constant radius of curvature maintained by the chip until it breaks away or clears the chip breaker, Chip Breaker Height is defined as the height of the chip breaker on the tool & Chip Thickness is defined as the actual thickness of the chip after cutting.

How to calculate Chip break distance when material constant is unity?

The chip break distance when material constant is unity is defined as the distance between the tool point and the chip breaker is calculated using Chip Breaker Distance = sqrt((Radius of Chip Curvature*2*Chip Breaker Height)-(Chip Breaker Height^2))+Chip Thickness. To calculate Chip break distance when material constant is unity, you need Radius of Chip Curvature (r), Chip Breaker Height (h) & Chip Thickness (a_o). With our tool, you need to enter the respective value for Radius of Chip Curvature, Chip Breaker Height & Chip Thickness and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

How many ways are there to calculate Chip Breaker Distance?

In this formula, Chip Breaker Distance uses Radius of Chip Curvature, Chip Breaker Height & Chip Thickness. We can use 2 other way(s) to calculate the same, which is/are as follows -

Chip Breaker Distance = sqrt((Radius of Chip Curvature*2*Chip Breaker Height)-(Chip Breaker Height^2))+Length of Chip Tool Contact
Chip Breaker Distance = Radius of Chip Curvature/cot(Chip Breaker Wedge Angle/(2))+(Chip Breaker Height*cot(Chip Breaker Wedge Angle))+Length of Chip Tool Contact

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