Casting Mass using Bernoulli's Equation Solution

STEP 0: Pre-Calculation Summary
Formula Used
Casting Mass = Area of Choke Section of Sprue*Density of Metal*Pouring Time*Efficiency Factor of Gating System*sqrt(2*[g]*Effective Metal Head of Mould)
Wc = Ac*ρm*tpt*C*sqrt(2*[g]*H)
This formula uses 1 Constants, 1 Functions, 6 Variables
Constants Used
[g] - Gravitational acceleration on Earth Value Taken As 9.80665
Functions Used
sqrt - A square root function is a function that takes a non-negative number as an input and returns the square root of the given input number., sqrt(Number)
Variables Used
Casting Mass - (Measured in Kilogram) - Casting Mass is the weight of the material used to form a casting.
Area of Choke Section of Sprue - (Measured in Square Meter) - Area of Choke Section of Sprue is the area at that part of sprue where it runs full of metal.
Density of Metal - (Measured in Kilogram per Cubic Meter) - Density of Metal is the mass per unit volume of the given metal in the casting process.
Pouring Time - (Measured in Second) - Pouring time is the time for complete filling of a mould.
Efficiency Factor of Gating System - Efficiency Factor of Gating System is the measure of how effectively the gating system distributes molten metal into the mold cavity during casting.
Effective Metal Head of Mould - (Measured in Meter) - Effective Metal Head of Mould is the height of molten metal above the pouring basin in a casting mold, critical for ensuring proper flow and filling of the mold cavity.
STEP 1: Convert Input(s) to Base Unit
Area of Choke Section of Sprue: 12.99 Square Centimeter --> 0.001299 Square Meter (Check conversion ​here)
Density of Metal: 7850 Kilogram per Cubic Meter --> 7850 Kilogram per Cubic Meter No Conversion Required
Pouring Time: 11 Second --> 11 Second No Conversion Required
Efficiency Factor of Gating System: 0.75 --> No Conversion Required
Effective Metal Head of Mould: 0.02 Centimeter --> 0.0002 Meter (Check conversion ​here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
Wc = Acm*tpt*C*sqrt(2*[g]*H) --> 0.001299*7850*11*0.75*sqrt(2*[g]*0.0002)
Evaluating ... ...
Wc = 5.26893801934652
STEP 3: Convert Result to Output's Unit
5.26893801934652 Kilogram --> No Conversion Required
FINAL ANSWER
5.26893801934652 5.268938 Kilogram <-- Casting Mass
(Calculation completed in 00.004 seconds)

Credits

Creator Image
Created by Rajat Vishwakarma
University Institute of Technology RGPV (UIT - RGPV), Bhopal
Rajat Vishwakarma has created this Calculator and 400+ more calculators!
Verifier Image
Verified by Nishan Poojary
Shri Madhwa Vadiraja Institute of Technology and Management (SMVITM), Udupi
Nishan Poojary has verified this Calculator and 400+ more calculators!

Choke Area Calculators

Density of Molten Metal using Bernoulli's Equation
​ LaTeX ​ Go Density of Metal = Casting Mass/(Area of Choke Section of Sprue*Pouring Time*Efficiency Factor of Gating System*sqrt(2*[g]*Effective Metal Head of Mould))
Pouring Time using Bernoulli's Equation
​ LaTeX ​ Go Pouring Time = Casting Mass/(Density of Metal*Area of Choke Section of Sprue*Efficiency Factor of Gating System*sqrt(2*[g]*Effective Metal Head of Mould))
Choke Area using Bernoulli's Equation
​ LaTeX ​ Go Area of Choke Section of Sprue = Casting Mass/(Density of Metal*Pouring Time*Efficiency Factor of Gating System*sqrt(2*[g]*Effective Metal Head of Mould))
Casting Mass using Bernoulli's Equation
​ LaTeX ​ Go Casting Mass = Area of Choke Section of Sprue*Density of Metal*Pouring Time*Efficiency Factor of Gating System*sqrt(2*[g]*Effective Metal Head of Mould)

Casting Mass using Bernoulli's Equation Formula

​LaTeX ​Go
Casting Mass = Area of Choke Section of Sprue*Density of Metal*Pouring Time*Efficiency Factor of Gating System*sqrt(2*[g]*Effective Metal Head of Mould)
Wc = Ac*ρm*tpt*C*sqrt(2*[g]*H)

What is pouring time?

The time for complete filling of a mould is termed pouring time, is a very important criterion for design.Too long a pouring time requires a higher pouring temperature and too less a pouring time means turbulent flow in the mould, which makes the casting defect-prone. There is thus an optimum pouring time for any given casting.
The pouring time depends on the casting materials, complexity of the casting, section thickness and casting size. The various relations used are not theoretically obtained but established generally by the practice at various foundries and by experimenters.

How to Calculate Casting Mass using Bernoulli's Equation?

Casting Mass using Bernoulli's Equation calculator uses Casting Mass = Area of Choke Section of Sprue*Density of Metal*Pouring Time*Efficiency Factor of Gating System*sqrt(2*[g]*Effective Metal Head of Mould) to calculate the Casting Mass, Casting mass using Bernoulli's equation is the calculation of the mass of metal poured into a mold during casting by applying Bernoulli's equation, which relates the pressure, velocity, and height of a fluid flow in the pouring process. Casting Mass is denoted by Wc symbol.

How to calculate Casting Mass using Bernoulli's Equation using this online calculator? To use this online calculator for Casting Mass using Bernoulli's Equation, enter Area of Choke Section of Sprue (Ac), Density of Metal m), Pouring Time (tpt), Efficiency Factor of Gating System (C) & Effective Metal Head of Mould (H) and hit the calculate button. Here is how the Casting Mass using Bernoulli's Equation calculation can be explained with given input values -> 5.268938 = 0.001299*7850*11*0.75*sqrt(2*[g]*0.0002).

FAQ

What is Casting Mass using Bernoulli's Equation?
Casting mass using Bernoulli's equation is the calculation of the mass of metal poured into a mold during casting by applying Bernoulli's equation, which relates the pressure, velocity, and height of a fluid flow in the pouring process and is represented as Wc = Acm*tpt*C*sqrt(2*[g]*H) or Casting Mass = Area of Choke Section of Sprue*Density of Metal*Pouring Time*Efficiency Factor of Gating System*sqrt(2*[g]*Effective Metal Head of Mould). Area of Choke Section of Sprue is the area at that part of sprue where it runs full of metal, Density of Metal is the mass per unit volume of the given metal in the casting process, Pouring time is the time for complete filling of a mould, Efficiency Factor of Gating System is the measure of how effectively the gating system distributes molten metal into the mold cavity during casting & Effective Metal Head of Mould is the height of molten metal above the pouring basin in a casting mold, critical for ensuring proper flow and filling of the mold cavity.
How to calculate Casting Mass using Bernoulli's Equation?
Casting mass using Bernoulli's equation is the calculation of the mass of metal poured into a mold during casting by applying Bernoulli's equation, which relates the pressure, velocity, and height of a fluid flow in the pouring process is calculated using Casting Mass = Area of Choke Section of Sprue*Density of Metal*Pouring Time*Efficiency Factor of Gating System*sqrt(2*[g]*Effective Metal Head of Mould). To calculate Casting Mass using Bernoulli's Equation, you need Area of Choke Section of Sprue (Ac), Density of Metal m), Pouring Time (tpt), Efficiency Factor of Gating System (C) & Effective Metal Head of Mould (H). With our tool, you need to enter the respective value for Area of Choke Section of Sprue, Density of Metal, Pouring Time, Efficiency Factor of Gating System & Effective Metal Head of Mould and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
Let Others Know
Facebook
Twitter
Reddit
LinkedIn
Email
WhatsApp
Copied!