Bend Allowance Solution

STEP 0: Pre-Calculation Summary
Formula Used
Bend Allowance = Subtended Angle in Radians*(Radius+Stretch Factor*Bar Thickness)
Bal = θ*(rc+λ*tbar)
This formula uses 5 Variables
Variables Used
Bend Allowance - (Measured in Meter) - Bend Allowance is the amount of material needed to create a bend in a piece of sheet metal. It accounts for the stretching and compression that occurs when the metal is bent.
Subtended Angle in Radians - (Measured in Radian) - Subtended Angle in Radians is the angle formed by the bent metal. It's measured in radians, which is a unit of angular measurement.
Radius - (Measured in Meter) - Radius is a straight line extending from the center or focus of a curve to any point on its perimeter.
Stretch Factor - Stretch Factor is the elongation factor or strain ratio. It is a parameter used in sheet metal forming to describe the amount of stretching that occurs in a material during deformation.
Bar Thickness - (Measured in Meter) - Bar Thickness refer to the thickness of a bar-shaped object, such as a metal bar or a structural element in a construction project.
STEP 1: Convert Input(s) to Base Unit
Subtended Angle in Radians: 3.14 Radian --> 3.14 Radian No Conversion Required
Radius: 0.007 Millimeter --> 7E-06 Meter (Check conversion ​here)
Stretch Factor: 0.44 --> No Conversion Required
Bar Thickness: 0.003 Millimeter --> 3E-06 Meter (Check conversion ​here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
Bal = θ*(rc+λ*tbar) --> 3.14*(7E-06+0.44*3E-06)
Evaluating ... ...
Bal = 2.61248E-05
STEP 3: Convert Result to Output's Unit
2.61248E-05 Meter -->0.0261248 Millimeter (Check conversion ​here)
FINAL ANSWER
0.0261248 0.026125 Millimeter <-- Bend Allowance
(Calculation completed in 00.004 seconds)

Credits

Creator Image
Created by Team Softusvista
Softusvista Office (Pune), India
Team Softusvista has created this Calculator and 600+ more calculators!
Verifier Image
Verified by Himanshi Sharma
Bhilai Institute of Technology (BIT), Raipur
Himanshi Sharma has verified this Calculator and 800+ more calculators!

Metal Cutting Calculators

Shear Plane Angle
​ Go Shear Angle Metal = arctan((Chip Ratio*cos(Rake Angle))/(1-Chip Ratio*sin(Rake Angle)))
Shear Angle
​ Go Shear Angle Metal = atan(Width*cos(Theta)/(1-Width*sin(Theta)))
Shear Force
​ Go Shear Force = Centripetal Force*cos(Theta)-Tangential Force*sin(Theta)
Shear Strain
​ Go Shear Strain = tan(Shear Angle Metal)+cot(Shear Angle Metal-Rake Angle)

Bending Operation Calculators

Stock Thickness used in Bending Operation
​ Go Thickness of Stock = sqrt((Bending Force*Width between Contact Points)/(Bending Die Constant*Bent Part Length*Ultimate Tensile Strength))
Length of Bent Part in Bending Operation
​ Go Bent Part Length = (Bending Force*Width between Contact Points)/(Bending Die Constant*Ultimate Tensile Strength*Thickness of Stock^2)
Width between Contact Points during Bending
​ Go Width between Contact Points = (Bending Die Constant*Bent Part Length*Ultimate Tensile Strength*Blank Thickness^2)/Bending Force
Bending Force
​ Go Bending Force = (Bending Die Constant*Bent Part Length*Ultimate Tensile Strength*Blank Thickness^2)/Width between Contact Points

Bend Allowance Formula

Bend Allowance = Subtended Angle in Radians*(Radius+Stretch Factor*Bar Thickness)
Bal = θ*(rc+λ*tbar)

What is Bend Deduction?

By definition, the bend deduction is the difference between the bend allowance and twice the outside setback.

How to Calculate Bend Allowance?

Bend Allowance calculator uses Bend Allowance = Subtended Angle in Radians*(Radius+Stretch Factor*Bar Thickness) to calculate the Bend Allowance, Bend Allowance is the arc length of the bend as measured along the neutral axis of the material you are using. Bend Allowance is denoted by Bal symbol.

How to calculate Bend Allowance using this online calculator? To use this online calculator for Bend Allowance, enter Subtended Angle in Radians (θ), Radius (rc), Stretch Factor (λ) & Bar Thickness (tbar) and hit the calculate button. Here is how the Bend Allowance calculation can be explained with given input values -> 26.1248 = 3.14*(7E-06+0.44*3E-06).

FAQ

What is Bend Allowance?
Bend Allowance is the arc length of the bend as measured along the neutral axis of the material you are using and is represented as Bal = θ*(rc+λ*tbar) or Bend Allowance = Subtended Angle in Radians*(Radius+Stretch Factor*Bar Thickness). Subtended Angle in Radians is the angle formed by the bent metal. It's measured in radians, which is a unit of angular measurement, Radius is a straight line extending from the center or focus of a curve to any point on its perimeter, Stretch Factor is the elongation factor or strain ratio. It is a parameter used in sheet metal forming to describe the amount of stretching that occurs in a material during deformation & Bar Thickness refer to the thickness of a bar-shaped object, such as a metal bar or a structural element in a construction project.
How to calculate Bend Allowance?
Bend Allowance is the arc length of the bend as measured along the neutral axis of the material you are using is calculated using Bend Allowance = Subtended Angle in Radians*(Radius+Stretch Factor*Bar Thickness). To calculate Bend Allowance, you need Subtended Angle in Radians (θ), Radius (rc), Stretch Factor (λ) & Bar Thickness (tbar). With our tool, you need to enter the respective value for Subtended Angle in Radians, Radius, Stretch Factor & Bar Thickness and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
Let Others Know
Facebook
Twitter
Reddit
LinkedIn
Email
WhatsApp
Copied!