Average length of chip Calculator

✖The Diameter of Grinding Wheel Tool is the distance across the widest part of grinding wheel's circumference, measured straight through the center of grinding wheel.ⓘ Diameter of Grinding Wheel Tool [d_t]			+10% -10%
✖Angle made by the length of the chip is the angle between the direction of chip travel after removal from the workpiece and the direction of grinding wheel travel.ⓘ Angle Made by The Length of The Chip [θ]			+10% -10%

✖Average Length of a Chip is the typical size (length) of the fragments created when a single abrasive grain on the grinding wheel fractures and removes material from the workpiece surface.ⓘ Average length of chip [l_c]

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Average length of chip Solution

STEP 0: Pre-Calculation Summary

Formula Used

Average Length of a Chip = Diameter of Grinding Wheel Tool*sin(Angle Made by The Length of The Chip)/2
l_c = d_t*sin(θ)/2
This formula uses 1 Functions, 3 Variables

Functions Used

sin - Sine is a trigonometric function that describes the ratio of the length of the opposite side of a right triangle to the length of the hypotenuse., sin(Angle)

Variables Used

Average Length of a Chip - (Measured in Meter) - Average Length of a Chip is the typical size (length) of the fragments created when a single abrasive grain on the grinding wheel fractures and removes material from the workpiece surface.
Diameter of Grinding Wheel Tool - (Measured in Meter) - The Diameter of Grinding Wheel Tool is the distance across the widest part of grinding wheel's circumference, measured straight through the center of grinding wheel.
Angle Made by The Length of The Chip - (Measured in Radian) - Angle made by the length of the chip is the angle between the direction of chip travel after removal from the workpiece and the direction of grinding wheel travel.

STEP 1: Convert Input(s) to Base Unit

Diameter of Grinding Wheel Tool: 195.81 Millimeter --> 0.19581 Meter (Check conversion here)
Angle Made by The Length of The Chip: 11.883 Degree --> 0.207397475014447 Radian (Check conversion here)

STEP 2: Evaluate Formula

Substituting Input Values in Formula

l_c = d_t*sin(θ)/2 --> 0.19581*sin(0.207397475014447)/2

Evaluating ... ...

l_c = 0.020159995177216

STEP 3: Convert Result to Output's Unit

0.020159995177216 Meter -->20.159995177216 Millimeter (Check conversion here)

FINAL ANSWER

20.159995177216 ≈ 20.16 Millimeter <-- Average Length of a Chip

(Calculation completed in 00.004 seconds)

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Home » Engineering » Production Engineering » Metal Machining » Machine Tools and Operations » Grinding Operation » Material Removed » Grinding Chip » Average length of chip

Credits

Created by Parul Keshav

National Institute of Technology (NIT), Srinagar

Parul Keshav has created this Calculator and 300+ more calculators!

Verified by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

Kumar Siddhant has verified this Calculator and 100+ more calculators!

< Grinding Chip Calculators

Angle made by length of chip given Infeed

LaTeX Go Angle Made by The Length of The Chip = acos(1-(2*Infeed Provided by Grinding Wheel)/Diameter of Grinding Wheel Tool)

Infeed for given Angle made by length of chip

LaTeX Go Infeed Provided by Grinding Wheel = (1-cos(Angle Made by The Length of The Chip))*Diameter of Grinding Wheel Tool/2

Angle made by length of chip

LaTeX Go Angle Made by The Length of The Chip = asin(2*Average Length of a Chip/Diameter of Grinding Wheel Tool)

Average length of chip

LaTeX Go Average Length of a Chip = Diameter of Grinding Wheel Tool*sin(Angle Made by The Length of The Chip)/2

Average length of chip Formula

LaTeX Go

Average Length of a Chip = Diameter of Grinding Wheel Tool*sin(Angle Made by The Length of The Chip)/2
l_c = d_t*sin(θ)/2

What are the different types of grinding?

Grinding is a machining process that aims to give a smooth surface finish on a workpiece. Some of the popular grinding techniques are - Surface grinding, Cylindrical grinding, Internal grinding, Centerless grinding, Contour grinding, Gear grinding, Thread grinding.

How to Calculate Average length of chip?

Average length of chip calculator uses Average Length of a Chip = Diameter of Grinding Wheel Tool*sin(Angle Made by The Length of The Chip)/2 to calculate the Average Length of a Chip, Average Length of Chip calculates the typical size (length) of the fragments created when a single abrasive grain on the grinding wheel fractures and removes material from the workpiece surface. It's important to remember that the chip length can vary due to factors like grain size, grinding conditions, and material properties. Average Length of a Chip is denoted by l_c symbol.

How to calculate Average length of chip using this online calculator? To use this online calculator for Average length of chip, enter Diameter of Grinding Wheel Tool (d_t) & Angle Made by The Length of The Chip (θ) and hit the calculate button. Here is how the Average length of chip calculation can be explained with given input values -> 20076.6 = 0.19581*sin(0.207397475014447)/2.

FAQ

What is Average length of chip?

Average Length of Chip calculates the typical size (length) of the fragments created when a single abrasive grain on the grinding wheel fractures and removes material from the workpiece surface. It's important to remember that the chip length can vary due to factors like grain size, grinding conditions, and material properties and is represented as l_c = d_t*sin(θ)/2 or Average Length of a Chip = Diameter of Grinding Wheel Tool*sin(Angle Made by The Length of The Chip)/2. The Diameter of Grinding Wheel Tool is the distance across the widest part of grinding wheel's circumference, measured straight through the center of grinding wheel & Angle made by the length of the chip is the angle between the direction of chip travel after removal from the workpiece and the direction of grinding wheel travel.

How to calculate Average length of chip?

Average Length of Chip calculates the typical size (length) of the fragments created when a single abrasive grain on the grinding wheel fractures and removes material from the workpiece surface. It's important to remember that the chip length can vary due to factors like grain size, grinding conditions, and material properties is calculated using Average Length of a Chip = Diameter of Grinding Wheel Tool*sin(Angle Made by The Length of The Chip)/2. To calculate Average length of chip, you need Diameter of Grinding Wheel Tool (d_t) & Angle Made by The Length of The Chip (θ). With our tool, you need to enter the respective value for Diameter of Grinding Wheel Tool & Angle Made by The Length of The Chip and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

How many ways are there to calculate Average Length of a Chip?

In this formula, Average Length of a Chip uses Diameter of Grinding Wheel Tool & Angle Made by The Length of The Chip. We can use 1 other way(s) to calculate the same, which is/are as follows -

Average Length of a Chip = (6*Average Volume of Each Chip)/(Maximum Width of Chip*Maximum Undeformed Chip Thickness)

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